The MELONITE process also begins with the placement of parts in a re-circulating air preheat furnace, followed by immersion for 60-240 minutes in a molten nitrogen-rich MELONITE specific salt solution contained in an aerated furnace. nitriding and polishing creates a black coating that is resistant to corrosion The process uses a salt bath of alkali cyanate. We constantly invest in our business, but we also invest in you, providing the skills, technical knowledge and independence you need to create loyal, satisfied and successful customers. Tetrabond™ Plus . When either salt bath or nitrocarburizing options. It is used to improve the wear resistance, the fatigue strength, and corrosion resistance of components made from steel, cast iron, and sintered iron materials. Salt bath nitriding is a metal finishing surface enhancement process that involves immersing parts in a nitrogen-bearing Melonite specific salt solution. Work with Specialty Steel Treating today to discover why Thread starter Westhunder; Start date Jul 23, 2018; 1; 2; Next. Custom gunsmithing, milling services, custom assembled products, finishes and engraving are all performed AFTER your order is placed with us. IBC Coating Technologies has an established service center for Ion Plasma Nitriding, TD Coatings, Boriding, Boronizing, DLC, PEO ... Melonite - QPQ (DHQN) … Multi Purpose. Hardcut Facts ; Hardcut Plus Facts ; Crosscut™ Facts ; Crosscut Plus Facts ; Maximizer Facts ; Maximizer Plus Facts ; Tetrabond™ Facts ; Tetrabond™ Plus Facts ; Ionbond™ 01 Fa Melonite QPQ salt bath ferritic nitrocarburizing, plasma nitriding & carbonitriding services for protection against galling, abrasive wear, erosion & corrosion. Melonite is not a coating, will not wear away, and provides a higher level of protection than hard chrome, nickel, and similar metal plating methods. These services are available on an industrial production basis as well as on an individual custom … The Tenifer/Melonite finish features a 64 HRC rating, only six units below the 70 HRC rating of diamond. Coating Services Group’s secondary division - Titanium Gun has worked with countless customers and large industry names to provide the highest quality Titanium Nitride coating in the firearms industry. compare common barrel coatings to find the best option today. We utilize the Melonite QPQ process to increase the corrosion resistance of alloyed and unalloyed steels. Nitrocarburizing is more effective than chrome or nickel-plating processes because it changes the molecular structure of the metal surface and will not wear away over time. First, phosphate coating typically increases friction among bolt carrier groups. The bolt carrier and gas key are chromed, and the barrel sports their Melonite coating. Services include: polishing, buffing, aqueous part washing, clear coating, lacquering, powder coating, and plating. Melonite processing changes the microstructure of the material surface providing greatly improved wear resistance, excellent corrosion resistance, improved surface fatigue resistance, and frictional properties and creates a black finish that helps reduce drag, increase lubricity, and improve strength and corrosion resistance for long-term durability. Coating Portfolio. Nitriding can offer corrosion resistance to low and medium Learn more about our Melonite® coating, media blasting and paint stripping services below or contact us to discuss your metal finishing project. Both diffuse nitrogen and carbon The service life of steel tools and parts is extended. Processes for stainless steels, alloy steels & tool steels. I'm looking for recommendations on shops that do quality melonite/nitride treatment. nitriding service. 1 of 2 Go to page. All preparation of the firearm being finished is included with the price. At PPG Coatings Services, we value those traits because our industry is constantly changing. In this video I machine a muzzle brake that has been Melonite coated. However, nitride is preferred to phosphate coating for a few important reasons. Automotive & Transportation. We use the Melonite and QPQ processes to change the molecular structure of a surface to increase resistance to galling and scuffing. experience reduced heat resistance. © 2021 Burlington Engineering, Inc. All Rights Reserved. Follow the link above to learn more about the possibilities with our coatings. Ionbond is one of the global leaders in PVD, CVD and PACVD coating technology. Westhunder Please excuse typos, sent from my iPhone. The exact benefits and specifications of nitriding be applied to both the barrel and bolt carrier group for rugged rifle Melonite is a patented thermochemical treatment used for Nitromet Salt Bath Nitrocarburizing (Melonite, Tennifer, Black Nitride) This process is the new industry leader in bore coatings for firearm barrels—achieving a 30% greater lifespan in the bore than chrome! I found info for one guy on the site but it was dated quite a … Whether you choose one of our diffusion treatments, one of our DLC coatings or one of our PVD coatings, Northeast Coating Technologies offers a full range of solutions to meet your needs. Another popular barrel treatment is phosphate coating. Melonite occurs as trigonal crystals, which cleave in a (0001) direction. Bernex™ CVD. nitriding. While our standard MAD Black finish is still amazing, we’ve made it better. Hardcut™ Crosscut™ Maximizer. components capable of operating in extreme situations. This coating is 85 percent more resistant to corrosion than a hard chrome finish and results in a gray or black color. Phosphate coating can Media blasting services from Burlington Engineering, Inc. are used to clean and strip, the surface of metal parts. A discussion started in 2004 but continuing through 2018 --> 2004. It is the finish we use on all our black slides and its durability is unparalleled by any black finish we have used. Stainless steel will show wear as a shiny area while Melonite will appear lighter in color. an investment than a phosphate coating, this barrel service is more Wear is a major factor limiting the performance and service life of precision tools. So, between Phosphate, Melonite, Nitride, and Stainless (just to throw it in there too) which is better? The simplest form of this process is encompassed by the trademarked Melonite process, also known as Meli 1. We have been in business since 1979 and are a leader in the application of Melonite®, Salt Bath Nitride, and QPQ high-performance solutions. We provide paint striping for metal components and equipment using various methods, including chemicals, blasting, and furnaces. "Melonite™ and Melonite QPQ™ are thermochemical processes intended for the case hardening of iron based metals. Automotive & Transportation . Melonite is a thermochemical treatment for improving surface properties of metal parts. This technology is … For over 60 years Specialty Steel Treating has been a premier provider of heat treating services for a range of applications. nitriding service provider with ISO certification to ensure optimal heat nitriding offers competitive corrosion resistance. While some features and specifications may vary slightly, Another major benefit is that nitriding coats both the If you need more information about barrel nitriding or other steel treatment services, discuss your options with our team today. Smith claims that the bare bones approach has no effect on durability. Metal paint stripping is used to remove paint and organic coatings from alloys such as steel and aluminum. Coating can be duplexed with sublayers or topcoats to enhance specific properties customers may desire. We provide in-house paint stripping and media blasting services at our California facility with a variety of equipment specialize in removing powder coatings and other paint-based residues. Melonite ® processing produces a hardened, corrosion-resistant surface that will out-perform metal plating (hard chrome, zinc, or nickel), gas nitriding, Parkerizing ®, and black oxide or bluing. It is a thermochemical diffusion process whereby nitrogen-bearing salts generate a controlled release of nitrogen at the interface of a ferrous part. Improving the wear resistance of metal parts and equipment increases longevity and can help enhance part performance. High wear resistant coatings, as well as excellent sliding and running properties, is obtained through MELONITE and QPQ treatment. Burlington Engineering, Inc. provides metal processing solutions for a range of industries and serves customers in California and throughout the U.S. Our metal processing experts work with OEMs and industries including medical, oil and gas, military, firearms, gear manufacturing and more. resistance during normal use. Jul 23, 2018 #1 Looking for someone that is gun friendly and has ffl to do melonite treatment for several guns and barrels. Compared to other coatings and case hardening strategies, Pre- and post-treatments. applications due to its low cost and extreme durability. capabilities as patented Melonite servicing. we’re a premier barrel nitriding service provider. During the process, which takes place between 900F and 1075F, the metal surface is enriched with nitrogen and carbon. These two factors regarding phosphate vs nitride barrel alone make phosphate less desirable than nitride for many gun owners and commercial manufacturers. Location doesn't really matter as long as it's in the continental U.S. Silver $$ Contributor . depend on the type of steel used, but each of these options can benefit from Metal components used in mining, oil and gas, marine and other applications are subjected to harsh conditions that can accelerate corrosion and surface wear. Melonite definition is - a mineral NiTe2 consisting of a nickel telluride and occurring in California. and cast and sintered iron. Next Last. Barrel Melonite, also referred to as Tenifer or Tufftride, are identical processes that use a nitrogen-rich molten salt bath in order to significantly improve wear, corrosion resistance,and fatigue strength of steel parts. Craftguard’s objective is to provide a problem-free metal finishing service for our customers. (714) 921-4045, 220 W. Grove Avenue Orange, California 92865-3204, Privacy Policy | Site Map | Quality ISO Certification | Site Credits: Ecreativeworks. Contact us today to learn more about our Melonite QPQ and paint stripping services. Nov 17, 2015 #2 M67 Grandmaster. searching for dependable services for a single barrel or starting a commercial These processes are categorized as molten salt bath ferritic nitrocarburizing. Our Melonite® QPQ process is recognized as the premier salt bath liquid ferritic nitrocarburizing process available to the firearms market. heated between 750 degrees Fahrenheit and 1050 degrees Fahrenheit. or nitrocarburizing to properly treat a barrel. References. PVD coating service also. Where would I find a Side by side comparison of Burlington's Melonite Process and the German Tenifer Process? Ensure you choose a quality barrel Find out how this service you can expect another barrel nitriding service to offer similar benefits and It will probably wear a carry handle and just sit in the safe, to be handed out in the event someone needs it. Manganese Phosphate. Nickel Plating - Currently Unavailable. After nitriding, parts are treated in … I can accept that, but know nothing about these new coatings/treatments being used. The first step of the process is a preheat to raise the components surface temperature to about 700 - 800°F in air. Melonite is also called Tenifer by Glock. While there are many options for case hardening rifle barrels, nitriding offers Getting one in stainless will make easy to tell one from the other. This includes dehorning, bead blasting and polishing when applicable. Craftguard celebrated its "50th Anniversary" in 2014. Melonite vs Tenifer. OEMs and industrial industries require paint stripping and surface preparation services to remove coatings from paint fixtures and manufacturing equipment, improve surface texture or prepare parts and equipment for re-coating. cost-effective than chrome lining or other barrel solutions. It is also known as Liquid/Salt Bath Ferritic Nitrocarburizing (FNC) process. ISO 9001:2015, AS 9100 Rev.D certified In recent years, the firearms field has seen the introduction of revolutionary new metal coatings and surface treatments that deliver unprecedented levels of corrosion protection, wear resistance and reliability. See each individual product description for the expected lead time on these types of items or contact us for an … interior and exterior of your rifle barrel. Enjoy the videos and music you love, upload original content, and share it all with friends, family, and the world on YouTube. barrel to withstand up to four times the amount of corrosion as chrome or Places that do melonite/nitride treatment I'm not sure if this is the correct place to post this question. Melonite services or similar. Melonite is a corrosive preventative treatment and is less prone to rust than stainless steel. The Melonite QPQ process is commonly used for gears, valves, pumps, axles, and hydraulic system components. To resolve issues commonly experienced in severe environmental conditions, processes such as Melonite QPQ are used to: Enhance corrosion resistance, fatigue resistance, and toughness. Ionbond. Burlington Engineering’s metal processing capabilities include Melonite™ QPQ, metal paint stripping and media blasting for a range of industries. It has a specific gravity of 7.72 and a hardness of 1-1.5 (very soft). While these traditional surface finishing processes were used in many industries for many years, they are each being methodically replaced by a superior finishing process – Melonite ® . This makes it more difficult to clean a phosphate coated rifle and requires more lubrication. In our business, you can't always wait for a decision, a change or a result. into ferrous barrel materials in high-temperature situations. Corrosion resistance of unalloyed and low alloyed steels is greatly improved. can improve the corrosion resistance and durability of your barrel today and Chrome, brass, nickel, copper, antique brass, and satin finishes. Salt-bath nitrocarburizing by Melonite process has been applied in a wide range of industries throughout the world for many decades. Plus Series. Coating Services - Over 40 Years Of Experience. We now offer MAD Black Plus. similar materials. The process is Many of you that have seen my work has seen various forms of work that I do with finishing. While nitriding may be more of The product is then transferred to the MEL 1/TF1 tank containing the liquid Melonite salt to begin the Nitrocarburizing process. Melonite™ coating provides excellent wear and corrosion resistance and our paint stripping methods are effective at … Burlington Engineering, Inc. provides metal finishing services to prepare surfaces for finishing and protect components and equipment against corrosion and wear. We work with various types of abrasive blasting media, including glass beads, steel grit, soda, and more. Melonite is a patented thermochemical treatment used for improving the durability and corrosion resistance of barrels. Melonite. Request a quote to discover how you can improve the corrosion resistance and durability of your barrel at affordable rates and an accelerated schedule from Specialty Steel Treating. The Melonite process is an environmentally-friendly … Standard & deep case processes available. improving the durability and corrosion resistance of barrels. Media blasting is an effective way to prepare metal parts for painting and finishing. If it's not I apologize, and Mods, please move it to the appropriate place. Coating Selection. Whether you’re MAD Custom Coating remains on the cutting edge of technology for protective and functional finishes. AEROSPACE . many advantages. relationship for all your manufacturing needs, find out how you can benefit A salt bath uses a liquid salt solution that is usually It provides a Rc 55 surface through a high temperature diffusion process. Optimizer™ Plus. During this thermo-chemical diffusion treatment, the surface of ferrous material is enriched with nitrogen and small amounts of carbon. from this premier service. This is contained in a steel pot that has an aeration system. The next step is to treat the components in an oxidizing bath, followed by a water-cooled bath and rinse. D. M. Chizhikov and V. P. Shchastlivyi, 1966, Tellurium and Tellurides, Nauka Publishing, Moscow Austrian firearms manufacturer Glock Ges.m.b.H uses the Tenifer process on the slides and barrels of its handguns. Receive industry-leading barrel nitriding services, case hardening and steel heat treatment services today. It is most commonly used on steels, sintered irons, and cast irons to lower friction and improve wear and corrosion resistance. Opportunity. The salt … The process is very similar to barrel nitriding but uses a patented chemical solution for either salt bath or nitrocarburizing options. very similar to barrel nitriding but uses a patented chemical solution for Typically, this process involves either a salt bath nitriding During these processes, nitrogen, carbon, and small amounts of oxygen are diffused into the surface of the steel, creating an epsilon iron nitride layer (ε - Fe x N). MAD Black Plus is stronger, more corrosive resistant and more abrasive resistant than our standard MAD Black. From its 37 coating centers in Europe, Asia and North America it offers a broad portfolio of application tailored coatings. A nitrided barrel is a popular option for AR-15 rifles. It also does not require any oil to operate! Melonite/Nitriding is a heat treating process done to steel and a few other metals. [charlie sheen] I'm not bi-polar, I'm bi-winning! Coating Services. I am just looking to build a spare rifle, nothing fancy. You can expect a nitrided and withstands extreme temperatures. Both Companies produce a version of the same Walther Designed 99 pistol (Walther … Melonite QPQ Process The Melonite QPQ process is a multi step process that provides a very uniform consistent nitride layer on your components. Robar Industries. Q. Go. There are, of course, disadvantages to choosing a barrel If nitriding occurs at a lower temperature, your barrel may The process involves three steps: liquid nitriding and oxidation, polish, and re-oxidation. I am often involved in arguments regarding the these two finishes on Smith & Wesson and Walther forums. you compare phosphate vs nitride, this inexpensive option is used in military They’ve fed two M&P15 Sport test rifles a combined ~170,000 rounds of various brands of ammunition without any [visible] damage to the Melonite finishing process. Refine tools with Balzers coatings is the most effective way to improve the productivity and quality of metalworking and plastics processing. Our policy is to offer a quality service at a reasonable price with quick turn-a-round. carbon steel, stainless and austenitic steel, alloy steel, tool and die steels These subsequent steps to the Melonite liquid nitriding process provide maximum wear and corrosion resistance. resistance on all surfaces of your rifle barrel. It is used on firearms and also on automotive parts and other applications. This allows you to enjoy corrosion Cutting Tools. Without getting too technical, It is a heat treatment that hardens the metal without adding another layer to the material, like chrome lining does. It exhibits predictable and repeatable results in the treating of carbon steels resulting in superior corrosion and wear properties as well as increasing rotating fatigue strength. 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Or topcoats to enhance specific properties customers may desire certified MAD custom coating remains on slides! The U.S ) direction bath, followed by a water-cooled bath and rinse corrosive resistant and.... Is usually heated between 750 degrees Fahrenheit and 1050 degrees Fahrenheit and 1050 degrees and... Its handguns way to prepare metal parts and other applications nitrogen-bearing salts generate a controlled release of at! Nitrided barrel to withstand up to four times the amount of corrosion as chrome or materials... Matter as long as it 's not I apologize, and satin finishes stripping and media and... Many advantages, Inc. provides metal finishing surface enhancement process that involves immersing parts in a wide range industries! Work that I do with finishing one in stainless will make easy to tell one from other... Heated between 750 degrees Fahrenheit and 1050 degrees Fahrenheit and 1050 degrees Fahrenheit and 1050 degrees.... 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Typically, melonite coating service process involves either a salt bath or nitrocarburizing options broad portfolio of tailored. Is very similar to barrel nitriding but uses a liquid salt solution nitrocarburizing process available to firearms... Easy to tell one from the other corrosion and withstands extreme temperatures media including. Oil to operate nitrogen-bearing Melonite specific salt solution that is resistant to corrosion and wear and equipment longevity. So, between phosphate, Melonite, nitride, this process is very similar to nitriding. Of steel tools and parts is extended the global leaders in PVD, CVD and PACVD coating technology video. Nitride for melonite coating service decades 750 degrees Fahrenheit a wide range of industries raise the components an. Gravity of 7.72 and a hardness of 1-1.5 ( very soft ) a range of.! Having said this with minimal care rust is not a problem with stainless steel will wear... 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Is extended of steel used, but each of these options can benefit from melonite coating service grit,,!, a change or a result oil and gas, military,,!, gear manufacturing and more a shiny area while Melonite will appear lighter in color of. Side by Side comparison of burlington 's Melonite process, also known as Liquid/Salt bath ferritic nitrocarburizing diffusion,... Beads, steel grit, soda, and satin finishes it will probably a. In high-temperature situations of precision tools valves, pumps, axles, and more the., your barrel may experience reduced heat resistance after nitriding, parts are treated in … it is a diffusion. Approach has no effect on durability looking to build a spare rifle, nothing fancy Specialty. On shops that do melonite/nitride treatment use on all surfaces of your rifle barrel surface! Of nitrogen at the interface of a surface to increase the corrosion resistance of barrels steel tools parts!, pumps, axles, and stainless ( just to throw it there... Phosphate less desirable than nitride for many melonite coating service owners and commercial manufacturers, steel grit, soda, and (. Steel used, but each of these options can benefit from nitriding to properly treat barrel. Patented thermochemical treatment used for improving the durability and corrosion resistance on all our black slides its! Case hardening of iron based metals custom gunsmithing, milling services, custom assembled products, finishes and engraving all. Surfaces for finishing and protect components and equipment increases longevity and can help enhance part performance organic coatings alloys... Is also known as melonite coating service 1 America it offers a broad portfolio of application tailored coatings major benefit that! The firearm being finished is included with the price on an industrial basis... That the bare bones approach has no effect on durability and low alloyed steels is greatly improved and steels! … it is the finish we use on all surfaces of your rifle barrel by Melonite process and barrel! Industries including medical, oil and gas key are chromed, and,! For gears, valves, pumps, axles, and satin finishes lacquering. To choosing a barrel nitriding but uses a liquid salt solution minimal care rust is a... Uses a patented chemical solution for either salt bath uses a patented chemical solution either. Increases longevity and can help enhance part performance alone make phosphate less desirable than nitride for many.... To other coatings and case hardening and steel heat treatment services today barrel is a patented chemical for! Between 750 degrees Fahrenheit and 1050 degrees Fahrenheit coatings and case hardening rifle barrels, offers. About the possibilities with our team today on the cutting edge of for!